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I THOUGHT I "fixed" my battery charging problem

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I bought my 2010 Murano cheap because the previous owner was tired of it stranding her on the road randomly due to the battery going dead. She was going to donate the car just to get rid of it so I bought it for $500 thinking I could probably fix the charging problem and if not I wasn't out much. When I got the car the radiator was leaking all over the alternator so I replaced that and the problem hadn't happened again for a couple months so I thought maybe the radiator replacement had resolved the problem. But last week the car stranded me on the road. I had watched enough videos about the smart charging control and the various problems that can be associated with that system so I knew the general direction to look. I started by looking at the troubleshooting tree in the FSM. The 2nd step of that process is to disable the smart charging and evaluate the various voltages. One method to disable the variable voltage regulation is using the consult II device and the other is to unplug the battery current sensor. No matter what I did I couldn't unplug that current sensor. It's in an awkward location to grab and it's connected to a harness that doesn't give you much room to manipulate it. Even using pliers to try and press the connector latch and pull on the connector, I couldn't get it to come loose. So my troubleshooting ended right there. I had seen some videos about how to disconnect the control signal for the variable voltage regulation at the IPDM which will disable the variable voltage control. This one has good instructions on how to pull the wire from the IPDM connector:


Once I pulled this wire, the voltage regulation defaults back to standard alternator behavior where the output is fixed at about 14.2-14.4V. I have a feeling my problem is at the alternator connector but access to that connector is so tight that I don't want to try and replace that connector unless I have to. The only special tool you need to pull the wire from the IPDM connector is a small pick or something to open the tiny terminal latch inside the connector. It only took me about an hour of research in the FSM to be sure which wire to pull, open the IPDM and remove the wire and test. If anybody is having problems with intermittent battery charging this is an option if your alternator is good. Like if it charges normally most of the time like full voltage at startup and it controls the variable voltage output shortly after startup to about 13.2-13.6V. If you see this behavior you know your alternator and the control system works SOMETIMES. The problem is it will intermittently crap out and discharge the battery on you while you're driving. It's relatively simple to disable the variable voltage control to try and see if this resolves your problem. If you remove the wire from the connector rather than cut it, it's easy to put it back. Something free to try to prevent you from changing your alternator 3 times and killing 3 batteries before giving up and selling the car.

It's only a been a week since I did this so we'll see if this holds up long term. But I definitely like seeing the alternator output at 14.2V all the time now like every other car I've ever owned.
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I should also mention that my charging light (red battery on the combo meter) never came on while my battery was discharging down to 10V where the car stopped running (i have a cigarette lighter voltmeter to monitor the battery voltage from inside the cabin while driving). I suspect this would have come up during the troubleshooting if I was able to disconnect the battery current sensor to disable the variable voltage control. One of the branches in the troubleshooting tree specifically branches on the condition with light or without. But I didn't continue down those paths to see how that relates to whatever unique failures.
Your battery life will likely be shorted quite a bit if it is constantly charging @ 14.2 volts.
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I don't think 14.2 is abnormally high for a charging system. I was worried the default output would be much higher so they'd have headroom for the variable voltage control to reduce it to some specific target level but it looks like full charge is just open loop 100% duty cycle regular alternator output. I measure 14.2 on my 06 Infiniti with regular alternator control (not variable) so I figure this output is actually "normal" and I should get the same kind of battery life that I get out of that one and I think my 02 Toyota was something similar but I don't recall exactly. It's a slam dunk tradeoff for me given the intermittent nonsense. And the lady that owned this before me replaced the battery multiple times because they kept dying so if you take an average of batteries per year over the life of this car I think the fancy system lost compared to old school. I'm a big fan of keeping it simple. I'd wager a good number of the wacky charging issue threads you see on here are directly related to the added complexity of the variable voltage control.

The variable voltage control system seems to be specifically targeted at reducing engine load for fuel efficiency (not battery life). I averaged 20mpg over a 3-4 month period prior to disabling it. We'll see if the impact is measurable.
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The variable voltage control system seems to be specifically targeted at reducing engine load for fuel efficiency (not battery life). I averaged 20mpg over a 3-4 month period prior to disabling it. We'll see if the impact is measurable.
I'm very interested to see how fuel economy goes, (and if your mod will cook the battery).
Cheers
I don't think 14.2 is abnormally high for a charging system. I was worried the default output would be much higher so they'd have headroom for the variable voltage control to reduce it to some specific target level but it looks like full charge is just open loop 100% duty cycle regular alternator output. I measure 14.2 on my 06 Infiniti with regular alternator control (not variable) so I figure this output is actually "normal" and I should get the same kind of battery life that I get out of that one and I think my 02 Toyota was something similar but I don't recall exactly. It's a slam dunk tradeoff for me given the intermittent nonsense. And the lady that owned this before me replaced the battery multiple times because they kept dying so if you take an average of batteries per year over the life of this car I think the fancy system lost compared to old school. I'm a big fan of keeping it simple. I'd wager a good number of the wacky charging issue threads you see on here are directly related to the added complexity of the variable voltage control.

The variable voltage control system seems to be specifically targeted at reducing engine load for fuel efficiency (not battery life). I averaged 20mpg over a 3-4 month period prior to disabling it. We'll see if the impact is measurable.
Measure the voltage while the engine is running at speed, about 2,500 RPM. I believe that you'll find the voltage will be a bit higher than at idle with the control wire disabled.

You're over charging the battery with anything over 14.2 volts. Anything over that voltage and you risk overheating the battery and warping the lead plates, leading to a shorted cell. If you suddenly have a wet battery, that's the issue, the battery acid is boiling out.

Good luck.

Have a good day.
A fully-charged battery doesn't need 14+ volts to maintain state of charge. The FSM states that alternator "regulated output voltage" is 14.1 - 14.7 volts with an asterisk that the range of variable voltage control is 11.4 - 15.6 volts. I always wondered why the voltage regulator in the alternator would be limited to this fairly high range and perhaps because it's designed to serve only as a fail-safe in case the ECM's commanded voltage isn't received by the voltage regulator for some reason.

Are there any aftermarket electronics that are grounded directly to the battery negative? If you've ruled out a faulty battery ground and/or current sensor then the problem may well be with the IPDM itself as it actually controls the alternator output based on the ECM commands. You may want to swap yours out with a used IPDM off of eBay and see if that fixes the problem without having to disable variable voltage control completely (...their ubiquity in Nissans means you can usually find them fairly cheap--some as low as $20). Nissan part number is 284B7-1AA0A.
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Checked the fsm for my 06 Infiniti with no variable voltage control. Alternator spec is 14.1-14.7V and it doesn't cook batteries. This is standard alternator output range for most "old" cars. I used to think old cars meant 60-70's but now I guess old is more like early 00's. I think I have an obd dongle and app somewhere that can chart battery voltage and rpm and I'll see if I can chart the Murano vs my other cars. Looking at the cigarette lighter voltmeter (which only has 0.2V resolution) it looks like disabling the variable voltage control makes the voltage hover around 14.2 but sometimes 14.0 and sometimes 14.4. The max and min and long term trend would be more clear with a chart.

06 G35 alternator spec:
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I looked up the alternator spec on the 2006 Murano and was expecting it to be the same type considering the G35 and the Murano use the same VQ35DE but for some reason it's a different alternator (Hitachi vs. Mitsubishi) even though it's the same rating (12V-110A). Maybe it's a mechanical thing because of the transverse engine in the Murano. I've been on that Infiniti forum forever and don't recall anything like the number of charging issue threads I've seen on here in 5 months where people say the car dies while they're driving due to a dead battery. I wonder if the Hitachi alternator design just sucks for some reason. I've never seen an Infiniti post saying they went through 3 batteries and 3 alternators in a couple years but I've seen several threads like that for 1st and 2nd gen Muranos. I also thought the 1st gen Murano might have had the variable voltage control because there were so many posts with problems but I see it's old school fixed output (also 14.1 - 14.7) so that doesn't explain the failures.

06 Murano alternator spec:
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No aftermarket anything on this car and only oem cable connected to neg battery terminal. It's in pretty good shape and tightens up nicely. When I bought this mess, I went through the engine bay and cleaned everything particularly the negative cable because of all the threads that say it can be responsible for charging problems (which I knew this car had). I sanded the cvt boss and batt neg cable ring lug to shiny metal and bonded with de-ox grease to prevent future corrosion. Also sanded the ring lug to shiny metal at the chassis connection but didn't sand the painted frame mounting point (which seems like a crazy way to ground something because that paint is not conductive, UL prohibits grounding to painted surfaces in commercial power supply products). I did the same for every ground I could find like the coil grounds on the top and the mystery harness grounds along the frame under the air box etc.

I got the obd dongle out that I bought years ago to diagnose some o2 sensor codes. I can't believe I didn't do this sooner. It can monitor a ton of Murano specific PIDs that my Infiniti doesn't have. Bunch of CVT parameters that they'll show you glimpses of but you gotta pay to collect it continuously. Basic stuff is free. It's cool that this works for ios because I still don't have an android device to use for my cars. Here's the data I collected on my drive to work. This is the whole 5m commute from driveway to parking lot. That long flat line is me waiting at one of two traffic lights between work and home. I'll chart my Infiniti and Toyota soon and see how the charging profile compares. I'm thinking they're going to look the same. I don't think this kills batteries. This is regular car charging that's been used for decades until the manufacturers made them "smart".

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G35 with no variable voltage control charging looks the same as Murano w/disabled vvcs. The G35 is even a little higher averaging more like 14.5 where Murano w/disabled VVCS was more like 14.3.

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Youtube recommended this QX56/80 video to me because of all the alternator debug videos I watched. This guy just cuts his control wire to disable the vvcs. Lots of commenters complaining of repeated dead battery replacements in these vehicles. I'm convinced disabling this system is a win for reliability with no negative impact on battery life at least compared to pre-vvcs vehicles. Jury's still out on tradeoff with mileage but these cars aren't really all that fuel efficient to begin with and not the reason I own it. I averaged 20mpg before disable. Unless my efficiency suffered to something like 17mpg, I think I'd still live with it like this because I don't want my kids getting stranded when they're new drivers. If it dropped below 17mpg I might go to the trouble of trying to debug further and figure out which piece isn't working right and see if I could fix it. If it turns out not to be caused by vvcs malfunction (other alternator defect, wiring/grounding problem etc.) it'll happen again despite me disabling vvcs and I'll be forced to deal with it if my kids are going to be able to use this car confidently. Three months to go before my oldest starts driving.
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My 02 Sequoia (w/o vvcs) regulates a little lower than my Nissan vehicles. Seems to average about 14.0 compared to 14.5 for the G35 and 14.3 for the Murano w/no vvcs. I don't have an FSM for it so can't tell what kind of alternator is has or its specs. I get various search results so not sure without an actual Toyota reference. I think all these numbers from 14-14.5 are pretty typical for cars produced prior to introduction of vvcs. This was a 20min drive all on streets with speed limits like 30-45mph.

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I have been under the impression for some time that a normal voltage for a running car is 14 to 14.3V. I have seen vehicles with smart charging systems which reduce voltage into the 13.5-13.8 once the battery is charged.

14 to 14.3V seems unlikely to create a problem IME. One volt difference into a storage battery with the capacity of typical car batteries doesn't seem like a problem.
No aftermarket anything on this car and only oem cable connected to neg battery terminal. It's in pretty good shape and tightens up nicely. When I bought this mess, I went through the engine bay and cleaned everything particularly the negative cable because of all the threads that say it can be responsible for charging problems (which I knew this car had). I sanded the cvt boss and batt neg cable ring lug to shiny metal and bonded with de-ox grease to prevent future corrosion. Also sanded the ring lug to shiny metal at the chassis connection but didn't sand the painted frame mounting point (which seems like a crazy way to ground something because that paint is not conductive, UL prohibits grounding to painted surfaces in commercial power supply products). I did the same for every ground I could find like the coil grounds on the top and the mystery harness grounds along the frame under the air box etc.

I got the obd dongle out that I bought years ago to diagnose some o2 sensor codes. I can't believe I didn't do this sooner. It can monitor a ton of Murano specific PIDs that my Infiniti doesn't have. Bunch of CVT parameters that they'll show you glimpses of but you gotta pay to collect it continuously. Basic stuff is free. It's cool that this works for ios because I still don't have an android device to use for my cars. Here's the data I collected on my drive to work. This is the whole 5m commute from driveway to parking lot. That long flat line is me waiting at one of two traffic lights between work and home. I'll chart my Infiniti and Toyota soon and see how the charging profile compares. I'm thinking they're going to look the same. I don't think this kills batteries. This is regular car charging that's been used for decades until the manufacturers made them "smart".
When I said that 14+ volts isn't needed, I meant it's not "really" needed to keep a battery fully charged. Your Sequioa numbers are closer to what I prefer to see in charging systems controlled by the alternator's regulator, but in reality a few tenths is not really much of a difference.

14 to 14.3V seems unlikely to create a problem IME. One volt difference into a storage battery with the capacity of typical car batteries doesn't seem like a problem.
I agree. I think the prior batteries were more likely damaged from being excessively drained by whatever problem there is with the smart charging system.
if anything, you could size up to an agm battery; my old car's floats around 13.8 to 14, which is closer to what you are "cooking" at. but you should be fine
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The intermittent no charge condition is back despite disabling vvcs. Luckily this time I was paying more attention and felt a slight hiccup in rpm while sitting at a light and looked down at my cigarette lighter voltmeter and could see the voltage falling from 14 to 13 to 12. I wasn’t far from home so I was able to make it back to the house without getting stranded. No alternator light or cel. When I tried to connect my obd reader it wouldn’t connect to the ecu even though the car was still running. I got home and popped the hood and about the time I put voltmeter probes on the battery I heard the fans kick on and the no charge condition went away and battery voltage went back to 14V. I jiggled the alternator harness to see if something was loose there but couldn't produce any change but access is tough and it's hard to stick your hands in there because everything is hot. So I went for a drive and the no charge condition came back right away but this time I was able to collect some data because the tool would connect when everything was running right but eventually you lose comm when the problem pops up and the voltage drops low enough. My handheld wired Innova code reader could connect even when my wireless dongle couldn't so don't really know what's up with that. I don't get any data logging with the Innova so I use the wireless mostly.

So I'm back to the drawing board and will have to go back to troubleshooting the no charge condition the proper way. Gotta start with finding a way to unplug the battery current sensor. I don't know what the Nissan Starter/Charging Tester is exactly but I'm confident my condition is NO charging voltage rather than LOW because it will be down to 10V in <10miles if you don't get lucky and the condition goes away on its own or you hook up an external charger. I read through the troubleshooting and most of it ends with REPLACE ALTERNATOR (fun!). If it gets to there I may try and rebuild it if I can find service parts just to see if I can actually figure out what is failing in these things.

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It sure does sound like an intermittent electrical connection somewhere...
The intermittent no charge condition is back despite disabling vvcs. Luckily this time I was paying more attention and felt a slight hiccup in rpm while sitting at a light and looked down at my cigarette lighter voltmeter and could see the voltage falling from 14 to 13 to 12. I wasn’t far from home so I was able to make it back to the house without getting stranded. No alternator light or cel. When I tried to connect my obd reader it wouldn’t connect to the ecu even though the car was still running. I got home and popped the hood and about the time I put voltmeter probes on the battery I heard the fans kick on and the no charge condition went away and battery voltage went back to 14V. I jiggled the alternator harness to see if something was loose there but couldn't produce any change but access is tough and it's hard to stick your hands in there because everything is hot. So I went for a drive and the no charge condition came back right away but this time I was able to collect some data because the tool would connect when everything was running right but eventually you lose comm when the problem pops up and the voltage drops low enough. My handheld wired Innova code reader could connect even when my wireless dongle couldn't so don't really know what's up with that. I don't get any data logging with the Innova so I use the wireless mostly.

So I'm back to the drawing board and will have to go back to troubleshooting the no charge condition the proper way. Gotta start with finding a way to unplug the battery current sensor. I don't know what the Nissan Starter/Charging Tester is exactly but I'm confident my condition is NO charging voltage rather than LOW because it will be down to 10V in <10miles if you don't get lucky and the condition goes away on its own or you hook up an external charger. I read through the troubleshooting and most of it ends with REPLACE ALTERNATOR (fun!). If it gets to there I may try and rebuild it if I can find service parts just to see if I can actually figure out what is failing in these things.

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Is it possible it’s the harness connection at the alternator itself? I’ve seen videos where people say the connector is melted. Mine has been doing pretty similar things but the alternator completely quit charging yesterday. I managed to get the battery charged and drive it home but wouldn’t have made it more than the few miles I drove. I’ve got a used OEM alternator to put on but since it’s such a PITA was waiting to see if it was really necessary.
Is the alternator in the car the original or did the previous owner replace it at some point?
I'm not sure but she's a friend of a friend so I can probably find out. I heard she replaced the battery I think more than once.

My plan is to get in there this weekend and examine the alternator plug really well and see if I can see anything wrong. Of course it doesn't act up when I'm actively looking for it, only when I'm actually trying to drive somewhere. I think I misunderstood the troubleshooting guide when I first read through it. The branch that says NO CHARGING VOLTAGE asks if the charging light comes on. I thought this meant when the car is running but now I see that's just checking the condition with ignition switch on to see if the light is capable of turning on. This is a YES for me. So then it asks if the charging light is off at idle and off while at continuous 3000rpm. In both cases my light is off. It never turns on even when the problem is active. So the outcome is to check the B terminal which I believe is the big bolt on the side of the alternator. It's hard to see but it looks in decent shape and the boot was good so it's not corroded. It's tight and there is continuity to the positive terminal. But I haven't been able to make any evaluation when the problem is active. So I have to reproduce the symptom long enough to make a measurement that could confirm alternator or harness.

Based on my reading of the troubleshooting guide, my path indicates the alternator output should be good because the light isn't lit so the problem lies in the path from the B terminal back to the battery. I haven't looked at a diagram but I would hope that's one continuous cable from B terminal to battery post but maybe there's a junction or something in between that can crap out.
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