Finally decided to tackle this job after so many years of manually locking my driver side door. I ordered the mabuchi China imitation motor FC-280PC ebay coming from China for $9.30 for 4 motors. Got it in 15 days. From this guy... Round Shaft Auto Motor Car Door Lock Mirror Repair FC280PC FC 280 9mm 8 16V | eBay That's fast. I ordered the same motor from another seller last September for my Odyssey and that guy took a whole month to arrive. But both were very cheap and works great.
Start by removing the driver door panel. Look here if you don't have a service manual.... https://www.youtube.com/watch?v=qM4CooSPoeU&index=5&list=PL381FE485D53A6FAA
Then, you will be removing the window - 2 bolts, lift it out, then remove the metal frame where the window motor is attached. About 10 outer bolts. Disconnect and unclip the harnesses.
Then, you proceed on removing the key lock cylinder/cover and door handle and the bracket its attached to - only 2 star bit bolts - #30 Disconnect the wire that drives the lock to open.
Then, you unfasten the 3 star bit bolts - #30 of the door lock assembly itself - narrow side of door. Disconnect the harness connected to it and you can remove it from the vehicle. Look here for reference, its very similar.....https://www.youtube.com/watch?v=AvUCEjVkF_0&list=PL381FE485D53A6FAA&index=6
This door lock assembly is actually made to be replaced as a whole unit. It is not repair friendly. To open it up to get to the motor (the only bad part of the entire assembly) you have to pry open the case by first picking off 4 plastic screw like head that is keeping it sealed. There are 4 stems with said head. But you only have to pick off the plastic washer like part not the middle which is the stem protruding out. Its easy, its plastic. Tried my best not to break off the thin plastic locking tabs around the casing, but since this is the first time opening this assembly, I basically broke all of it. No biggie..continuing. As I learn how it comes off, you basically have to pry it off up following the 2 cable wire as guide. Use 2 flat head screw drivers but easy on the prying till it comes off. Beside the 4 stems with lock, and the locking tabs, the only thing inside that might give some resistance is the 2 metal lead connection to the motor. Anyway just take it easy, it will come off straight up.
With the assembly now open, pop the old motor (with the metal worm drive) out from its slot. Need to transfer the worm drive to the new motor. I used some heat and it came off just like that. I realized that the original motor comes with a splined shaft. I search everywhere and only found 1 similar but has a weaker rpm-less than half of the new one I got. So I chose the strong motor and decided to just JB WELD the metal worm drive into the shaft. Scoring the shaft with a pliers cutter to give it some bite for the JB WELD. Let it cure for 24 hours before installation.
Place the motor on the other half of the case where the power connects and test it. Plug the harness and turn the switch on in the car. Checking if the polarity of the motor is in synch with the switch. The first batch of motor I got was reversed. It goes lock when unlock. Easy fix was to reverse the polarity of the power leads to the motor. All checked out and put the assembly back together. Now, you have to be a bit creative/macgyver in fastening the assembly shut. I used a wire hanger hooked and wrapped around the top cable guides down to the arm area. On the other side, I found a scrap U shaped aluminum cutting that fitted perfectly on the left side of it -snug fit where the 2 stems are close to each other. I duct tape to avoid noise and movement of the improvised clamps I placed. Sorry no pic. forgot.
Reinstalled everything back to the car and its working great again. Nice loud solid locking sound. Much like the other doors.
One issue I had on reinstallation was the 1 star screw attaching the key cylinder to the bracket. Aiming that screw that is secured in the bracket is all guess work. Since you can't really see the end of the screw and the hole on the cylinder - it was tricky. I finally got it in the end. Best to point it close to the door skin side.
That is it. For $2.50 I got my door lock actuator working again. I still have 3 extra motors should the other fail.
Start by removing the driver door panel. Look here if you don't have a service manual.... https://www.youtube.com/watch?v=qM4CooSPoeU&index=5&list=PL381FE485D53A6FAA
Then, you will be removing the window - 2 bolts, lift it out, then remove the metal frame where the window motor is attached. About 10 outer bolts. Disconnect and unclip the harnesses.
Then, you proceed on removing the key lock cylinder/cover and door handle and the bracket its attached to - only 2 star bit bolts - #30 Disconnect the wire that drives the lock to open.
Then, you unfasten the 3 star bit bolts - #30 of the door lock assembly itself - narrow side of door. Disconnect the harness connected to it and you can remove it from the vehicle. Look here for reference, its very similar.....https://www.youtube.com/watch?v=AvUCEjVkF_0&list=PL381FE485D53A6FAA&index=6
This door lock assembly is actually made to be replaced as a whole unit. It is not repair friendly. To open it up to get to the motor (the only bad part of the entire assembly) you have to pry open the case by first picking off 4 plastic screw like head that is keeping it sealed. There are 4 stems with said head. But you only have to pick off the plastic washer like part not the middle which is the stem protruding out. Its easy, its plastic. Tried my best not to break off the thin plastic locking tabs around the casing, but since this is the first time opening this assembly, I basically broke all of it. No biggie..continuing. As I learn how it comes off, you basically have to pry it off up following the 2 cable wire as guide. Use 2 flat head screw drivers but easy on the prying till it comes off. Beside the 4 stems with lock, and the locking tabs, the only thing inside that might give some resistance is the 2 metal lead connection to the motor. Anyway just take it easy, it will come off straight up.
With the assembly now open, pop the old motor (with the metal worm drive) out from its slot. Need to transfer the worm drive to the new motor. I used some heat and it came off just like that. I realized that the original motor comes with a splined shaft. I search everywhere and only found 1 similar but has a weaker rpm-less than half of the new one I got. So I chose the strong motor and decided to just JB WELD the metal worm drive into the shaft. Scoring the shaft with a pliers cutter to give it some bite for the JB WELD. Let it cure for 24 hours before installation.
Place the motor on the other half of the case where the power connects and test it. Plug the harness and turn the switch on in the car. Checking if the polarity of the motor is in synch with the switch. The first batch of motor I got was reversed. It goes lock when unlock. Easy fix was to reverse the polarity of the power leads to the motor. All checked out and put the assembly back together. Now, you have to be a bit creative/macgyver in fastening the assembly shut. I used a wire hanger hooked and wrapped around the top cable guides down to the arm area. On the other side, I found a scrap U shaped aluminum cutting that fitted perfectly on the left side of it -snug fit where the 2 stems are close to each other. I duct tape to avoid noise and movement of the improvised clamps I placed. Sorry no pic. forgot.
Reinstalled everything back to the car and its working great again. Nice loud solid locking sound. Much like the other doors.
One issue I had on reinstallation was the 1 star screw attaching the key cylinder to the bracket. Aiming that screw that is secured in the bracket is all guess work. Since you can't really see the end of the screw and the hole on the cylinder - it was tricky. I finally got it in the end. Best to point it close to the door skin side.
That is it. For $2.50 I got my door lock actuator working again. I still have 3 extra motors should the other fail.